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Short Customized Course (Failure Analysis of Injection Molded Plastic Parts)

Short Customized Course (Failure Analysis of Injection Molded Plastic Parts)

Short Customized Course (Failure Analysis of Injection Molded Plastic Parts)

Course Overview

  • An injection molded plastic part typically goes through these product life cycle stages: design, tooling, molding, assembly, and customer usage.
  • This course addresses how failures can be identified and prevented.
Failures can originate from the CAD designer, the designer of the injection molding tool, and the molder. a. A toolmaker/molder that receives CAD files and is unaware of built-in failures in the CAD files will lock in those failures if the toolmaker proceeds with cutting tool steel. DFM reviews by the toolmaker/molder typically cannot detect built-in problems like creep failures, fatigue failures, and moisture related failures. b. An inadequate tool design can lead to warpage failures. Molded parts then don’t fit their intended assemblies. c. A non-diligent molder overlooks critical resin preparation processes, leading to brittle parts and cosmetic failures that seem to come and go with weather changes. These failures typically escape to the assembly stage and customer usage stage, where the maximum damage is inflicted when production is stopped. Rework, scrap, recalls, equally defective replacement parts, etc. are the repercussions that lose money for the companies.

Course Objectives

Who Should Attend?

Key Topics

Day 1
Day 2
Sink Mark
Poor Material Knowledge (+case study)
Drag Marks
Fail Due to Bad FEA
Blush
Broken Snap-fits
Streaks
Rupture Press-fits
Warpage (+ case study)
Creep & Stress Relaxation (+ case study)
Voids
Fatigue (+case study)
Moisture
Processing Faults
Break at Weld Lines

Methodology

Pre Requisite

Looking For The Course Price

Contact Personnel:

Business Development Section

Terms & Conditions

  1. Eligibility
    – This contest is open to secondary school students born between January 1, 2007, and December 31, 2009.
    – Participants must follow at least one of the official social media accounts of the German-Malaysian Institute (GMI) to be eligible (Facebook, Instagram or Tiktok).
  2. Contest Participation
    – To enter the contest, participants must complete the quiz and submit their answers as instructed.
    – Participants are encouraged to create a unique and creative tagline related to GMI to increase their chances of winning.
  3. Agreement to Terms
    – By entering the contest, participants agree to abide by these terms and conditions.
    – Participants must ensure that their submissions comply with all guidelines provided.
  4. Prizes
    – Details of the prizes will be announced at the start of the contest.
    – Winners will be selected based on the accuracy of their quiz answers and creativity of their tagline.
  5. Selection of Winners
    – Winners will be notified through the social media platform where they entered the contest.
    – The decision of the contest organizers is final and no correspondence will be entered into.
  6. Privacy
    – Personal information collected during the contest will be used for the purpose of this contest and promotional activities and will be kept confidential.
  7. Liability
    The organizers reserve the right to disqualify any participant who violates these terms and conditions or engages in any fraudulent activity.
  8. Modification of Terms
    The organizers reserve the right to modify these terms and conditions at any time. Participants will be notified of any changes through the official GMI social media accounts.
  9. Acceptance
    By participating in the contest, you acknowledge that you have read, understood, and agreed to these terms and conditions.

Consent Declaration:

By signing this consent form, I, as the participant (or the parent/guardian of the participant, where applicable), hereby consent to the collection, use, and processing of the personal information provided solely for the purpose of administering the GMI online quiz competition.

I understand that this data will be handled in accordance with applicable data protection regulations and will only be used for the competition and related communications from GMI.

I acknowledge that:

  1. The information collected during this quiz contest may be used for promotional purposes, including WhatsApp notifications and other marketing activities. By participating, you consent to the use of your data for these purposes.
  2. The information will be securely stored and accessed only by authorized personnel involved in the competition.
  3. GMI is committed to safeguarding personal data in compliance with applicable data protection laws.
  4. I have the right to request access to, correction of, or deletion of the personal data provided by contacting GMI directly.

Data Protection Assurance:

GMI is committed to protecting your personal information. All data collected will be securely stored and managed in accordance with our data protection policy. It will not be shared with third parties without explicit consent unless required by law.

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